Sugar Plant in Cilne is rebuilding workflows: what will change

Sugar plant "Ulyanovsksahar" in Ciln joined the project to increase labor productivity. The company will be engaged in the optimization of work processes and the introduction of lean production tools.

The work involves the analysis of existing production processes and the search for sites where you can reduce the loss of time and resources. The plant will implement lean technologies accompanied by specialists of the Regional Competence Center.

Similar work in the Ulyanovsk region is currently conducted by 42 enterprises. Of these, 28 companies implement activities with the support of the Federal Competence Center, the rest work independently. For 2026, 111 employees were trained in lean production tools.

The next enterprise, where they plan to optimize processes, will be the Ulyanovsk machine-building enterprise, which produces pipeline fittings.

The results of this work have already been received in other industries in the region. At Joyson Safety Systems Rus, production at the steering wheel production line increased by 10%, and the process time decreased by 847 minutes. At the same time, it was possible to speed up the work of the cleaning site and release production areas and working capital. The economic effect was estimated at 2.74 million rubles.

At the company "Recardo" changes affected the production of bushings of engine supports. They reduced equipment waiting and stockpiles, as well as revised quality control regulations. As a result, production increased by 36%, the duration of the process decreased by 720 minutes, and the economic effect amounted to 1 million rubles.

The work is carried out within the framework of the federal project to increase labor productivity of the national project “Effective and Competitive Economy”.