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Why the Japanese glue foil on Lexus bumpers: the solution to a strange engineering detail

While competitors save on every screw, engineers from the Land of the Rising Sun solve microscopic problems that other automakers do not even think about.

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Why the Japanese glue foil on Lexus bumpers: the solution to a strange engineering detail

The recent dismantling of the premium Lexus in the service revealed a curious detail: on the outside of the rear bumper, the thinnest sheets of aluminum foil are neatly pasted. Why complicate the design and make production more expensive when every little thing in the automotive industry, as Arthur Haley aptly noted, leads to an increase in the final price of the car?

Against the background of the dominance of Chinese machines, which are often designed according to the principle of “broken – change the whole”, the Japanese approach looks like a standard of thoughtful engineering. The Russian driver is used to the fact that the car has to serve for decades, and it is brands from Japan that have historically set this bar of reliability.

So what is the logic of foil on plastic? The first popular version in garage circles is the fight against static electricity. But this is a myth: modern bumpers do not conduct current, and special tires are responsible for removing static voltage in the car.

The most likely and professional explanation is that it is a factory heat shield microscreen. It protects the plastic element and its attachments from overheating by the exhaust system, and at the same time partially extinguishes microvibrations. Lexus engineers encountered a local vulnerability and elegantly neutralized it without sparing additional materials.

This is the true Kaizen philosophy of continuous improvement. While some manufacturers dismiss customers with the phrase “so conceived by the design”, and others simply release a new restyling to hide the old “sores”, the Japanese meticulously polish every detail. It is this manic concern for reputation and durability that still forces us to choose their cars.

Source: Московский комсомолец ↗

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